Engine Rebuilding Guide
Complete step-by-step guide to rebuilding your TRX250R engine, including torque specs and common issues.
EngineYour comprehensive resource for Honda TRX250R information, parts, maintenance, and community knowledge.
Trusted suppliers for TRX250R parts, accessories, and services
Exhaust systems, silencers, and performance parts
High-performance pistons and engine components
Premium suspension components and rebuilds
A-arms, swingarms, and chassis components
OEM and aftermarket parts, large inventory
Complete step-by-step guide to rebuilding your TRX250R engine, including torque specs and common issues.
EngineHow to properly set up your suspension for different riding styles and track conditions.
SuspensionMaster the art of carburetor tuning for optimal performance and reliability.
Fuel SystemTroubleshooting guide for the most common TRX250R issues and their fixes.
TroubleshootingPopular performance upgrades and their impact on power and reliability.
PerformanceTips and techniques for restoring vintage TRX250Rs to their former glory.
RestorationComprehensive parts reference with OEM numbers and recommended aftermarket alternatives
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Piston Kit (Standard) | 13101-KK7-000 | Wiseco, Pro-X, Vertex | Rocky Mountain ATV |
Cylinder Kit | 12100-KK7-000 | Cylinder Works, Athena | MotoSport |
Top End Gasket Kit | 06111-KK7-000 | Cometic, Athena, Vertex | PowerSportsID |
Crankshaft | 13000-KK7-000 | Hot Rods, Wiseco | Rocky Mountain ATV |
Connecting Rod | 13200-KK7-000 | Hot Rods, Wiseco | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Clutch Plates (Set) | 22201-KK7-000 | EBC, Barnett, Hinson | MotoSport |
Clutch Springs | 22401-KK7-000 | Barnett, EBC | Rocky Mountain ATV |
Drive Chain | 40530-KK7-000 | DID, RK, Regina | PowerSportsID |
Front Sprocket | 23801-KK7-000 | Renthal, JT, Supersprox | MotoSport |
Rear Sprocket | 41201-KK7-000 | Renthal, JT, Supersprox | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Front A-Arms (Upper) | 51400-KK7-000 | Alba Racing, Precision Racing | Alba Racing |
Front A-Arms (Lower) | 51350-KK7-000 | Alba Racing, Precision Racing | Alba Racing |
Front Shocks | 51400-KK7-020 | Fox Racing, Elka, Works | Fox Racing Shox |
Ball Joints | 51220-KK7-003 | All Balls Racing | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Swingarm | 52100-KK7-000 | Alba Racing, Precision Racing | Alba Racing |
Rear Shock | 52400-KK7-020 | Fox Racing, Elka, Works | Fox Racing Shox |
Swing Arm Bearings | 91051-KK7-003 | All Balls Racing | MotoSport |
Linkage Bearings | 91052-KK7-003 | All Balls Racing | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Spark Plug | 98079-56846 | NGK BR9ES, Denso | Rocky Mountain ATV |
CDI Box | 30410-KK7-000 | Rick's Motorsport, Hot Shot | MotoSport |
Ignition Coil | 30500-KK7-000 | Rick's Motorsport, Hot Shot | PowerSportsID |
Stator | 31120-KK7-000 | Rick's Motorsport, Hot Shot | PowerSportsID |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Headlight | 33120-KK7-003 | Acerbis, Polisport, Trail Tech | MotoSport |
Tail Light | 33700-KK7-003 | Acerbis, Polisport | Rocky Mountain ATV |
Kill Switch | 35130-KK7-000 | Motion Pro, OEM | PowerSportsID |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Carburetor (34mm) | 16100-KK7-000 | Keihin PWK, Mikuni TMX | MotoSport |
Carburetor Rebuild Kit | 16010-KK7-000 | All Balls Racing, K&L | Rocky Mountain ATV |
Air Filter | 17210-KK7-000 | K&N, Twin Air, No Toil | PowerSportsID |
Fuel Tank | 17500-KK7-000 | Clarke Racing, IMS | MotoSport |
Fuel Petcock | 16950-KK7-000 | Pingel, Motion Pro | MotoSport |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Exhaust Pipe | 18310-KK7-000 | Pro Circuit, FMF, DG | Pro Circuit |
Silencer | 18300-KK7-000 | Pro Circuit, FMF, DG | Pro Circuit |
Exhaust Gasket | 18291-KK7-000 | Cometic, Athena | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Front Brake Pads | 45105-KK7-006 | EBC, Galfer, SBS | MotoSport |
Rear Brake Pads | 43120-KK7-006 | EBC, Galfer, SBS | Rocky Mountain ATV |
Front Brake Rotor | 45251-KK7-006 | EBC, Galfer, Braking | PowerSportsID |
Rear Brake Rotor | 43251-KK7-006 | EBC, Galfer, Braking | Rocky Mountain ATV |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Handlebars | 53100-KK7-000 | Renthal, Pro Taper, TAG | MotoSport |
Tie Rod Ends | 53540-KK7-003 | All Balls Racing | Rocky Mountain ATV |
Steering Stem Bearings | 91054-KK7-003 | All Balls Racing | PowerSportsID |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Front Fender | 61100-KK7-000 | Acerbis, Polisport, Maier | MotoSport |
Rear Fender | 80100-KK7-000 | Acerbis, Polisport, Maier | Rocky Mountain ATV |
Side Panels | 83600-KK7-000 | Acerbis, Polisport, Maier | PowerSportsID |
Seat Cover | 77200-KK7-000 | Gripper, Guts Racing | MotoSport |
Part | OEM Part Number | Aftermarket Options | Recommended Links |
---|---|---|---|
Foot Pegs | 50630-KK7-000 | IMS, Pro Peg, Fastway | MotoSport |
Grab Bar | 77510-KK7-000 | Pro Armor, Tusk | Rocky Mountain ATV |
Nerf Bars | 81100-KK7-000 | DG, Pro Armor, Tusk | PowerSportsID |
Part | OEM Part Number | Aftermarket Options | Service Interval | Recommended Links |
---|---|---|---|---|
Engine Oil | - | Maxima, Motul, Amsoil | Every 10 hours | MotoSport |
Transmission Oil | - | Honda GN4, Maxima | Every 20 hours | Rocky Mountain ATV |
Air Filter Oil | - | No Toil, Maxima, K&N | Every 5 hours | PowerSportsID |
Chain Lube | - | Maxima, Motul, DID | Every ride | Rocky Mountain ATV |
Coolant | - | Engine Ice, Maxima | Every 50 hours | MotoSport |
Part | OEM Part Number | Aftermarket Options | Typical Lifespan | Recommended Links |
---|---|---|---|---|
Tires (Front) | Various | Dunlop, Maxxis, Holeshot | 1 season | Rocky Mountain ATV |
Tires (Rear) | Various | Dunlop, Maxxis, Holeshot | 1 season | PowerSportsID |
Wheel Bearings | 91051-KK7-003 | All Balls Racing | 100 hours | PowerSportsID |
Throttle Cable | 17910-KK7-000 | Motion Pro, Venhill | 200 hours | MotoSport |